#4207005 - 12/17/15 08:11 AM
Spogooter's Sim Stuff
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
I've been lurking around here for quite while, just looking at the amazing projects for ideas and inspiration. I'm starting to make some progress on my projects, so I thought I would start a thread as a sort of journal of my progress. I'll tidy it up and make the images more forum friendly soon. For now here's an assortment of project images: http://imgur.com/a/Wgr4zHere's more specific images of my sidewinder extension project: http://imgur.com/a/VrXg1P-51 Engine control panel (my very first print on my own $220 printer!): http://imgur.com/a/0wB5XP-51 Rudder pedal (not complete, just testing to see if my printer could run for 18 hours without screwing up): http://imgur.com/a/4FRApMore and bigger things to come!
|
|
#4207075 - 12/17/15 02:06 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
A friend and I both purchase this prusa i3 kit on aliexpress . It looked sketchy, but we kept running into people online who had it and were pleased with it. I've printed down to .1mm layer height and I think he's toyed with .05mm.
|
|
#4207172 - 12/17/15 06:20 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Mar 2003
Posts: 3,922
Paradaz
Senior Member
|
Senior Member
Joined: Mar 2003
Posts: 3,922
UK
|
I'm liking the look of the Sidewinder extension....I've dabbled before with a hybrid FFB2 base and Saitek X52 Pro stick and button-box but not attempted an extension. How is the spring coping?....if I recall the 'Precision 2' stick doesn't have a particularly strong spring so have you upgraded it in any way or is it coping with the longer stick and throw?
On the Eighth day God created Paratroopers and the Devil stood to attention.
|
|
#4207298 - 12/17/15 11:50 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Jan 2011
Posts: 1,527
WileECoyote
Member
|
Member
Joined: Jan 2011
Posts: 1,527
Argentina
|
Nice!
But, I don't want to discourage you, but have you tested those printed parts? 3D prints look sturdy but believe me, they're more often than not, very fragile. The layers tend to separate, so better if the force is applied parallel to them.
Last edited by WileECoyote; 12/17/15 11:52 PM.
When you're feeling sad, just remember that somewhere in the world, there's someone pushing a door that says "pull".
|
|
#4210706 - 12/28/15 04:03 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
Thanks! Glad to hear that I helped get someone else into 3d printing. I got into it the same way Let me know if there's anything you need help with, our printer can be a bit wonky but once it is set up correctly it prints just as well if not better than my company's makerbots of ten times the cost. My only issue currently is the included power supply is a bit weak so I'm not able to achieve the high bed temps needed for abs printing. I have printed at .1mm just to test but I usually use .2 or .25. Everything I print in pla are just prototypes, and when I print abs I'll be acetone vapor bathing to get rid of the lines anyhow. I did some small abs tests with acetone and the results were amazing! We can print high quality knobs no problem. Here's a couple vapor smoothing test prints: The one on the left has some random details added to see how they came out after. The one on the right was sanded with 220 before vapor smoothing. More pics here: http://imgur.com/a/cL2vQWhat sort of gear are you looking to print? I look forward to seeing what you come up with.
|
|
#4210865 - 12/28/15 10:54 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Oct 2015
Posts: 4
Lobinjaevel
Junior Member
|
Junior Member
Joined: Oct 2015
Posts: 4
|
Those came out great, they show what's great with 3d printing, cheap parts you can make at home without a workshop and with a little polish you can achieve nice results! I will try to make entire panels in the end, have ordered some different filaments to see if you can print the base plate with enough strength to make it feel solid. And it's mostly an experiment to see how cheap you can make it too, since I don't have access to a CNC/Laser. And also some bits and bobs around the cockpit. Buttons, boxes, ejection seat parts etc. At some point when my CAD skills get up to speed again I would like to make a Gripen HOTAS, compatible with my TM warthog. Thanks for offering help, will surely need it at some point Cheers Robin
|
|
#4210873 - 12/28/15 11:21 PM
Re: Spogooter's Sim Stuff
[Re: Lobinjaevel]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
Right on. It sounds like we are really on the same page. Working on simple stuff to improve my skills and learn enough to eventually make replica quality flight controls. I've been experimenting with panels as well, using black and white filament in the same print to do lettering. The realistic thickness of 1/16" is a bit flexy in plastic, but you don't have to go much thicker for a sturdy panel. My P-51 engine control panel is 3mm thick and does the job nicely. I think once I'm happy with my panels I'll have them cut from acrylic locally. I don't think it's too pricey and there's usually a sign shop around that can do the job. What filaments are you experimenting with? I've run abs, pla, carbon fiber abs, and bamboo pla through mine so far with good results. I still have some stainless steel pla and flexible filament waiting for a good test application. I ordered them all from Global Filament Sample Depot In case you haven't seen this site, I got the measurements for those test knobs from EHC Products. The pdf catalogs actually give you the dimensions, so it's pretty damn handy for modern stuff. What CAD software do you use? I'm learning with Autodesk Fusion 360 and I love it so far. Very capable and feature rich app especially considering it is FREE for anyone making under 100k. As far as printer software, I was using Cura but recently switched to Simplify3d and I have to say that it's worth the money. I've got so many little projects going at the moment it's hard to stay focused. Too many possibilities with 3d printing! Right now I'm working on a hall sensor gimbal for what will eventually (hopefully) be a 100% custom HOTAS.
|
|
#4217309 - 01/15/16 04:37 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Jan 2014
Posts: 274
mega_mozg_13
Member
|
Member
Joined: Jan 2014
Posts: 274
BELARUS, Minsk
|
car/atv balljoint with a spot show me please were to find this (ebay/ali).thank you.
|
|
#4218995 - 01/19/16 04:56 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
Newest project: functional B-5 grip (P-51) replica Work in progress gallery here: http://imgur.com/a/iBeQ7 Now to tackle the intricacy of 3d printed knurling!
|
|
#4219086 - 01/19/16 08:42 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Nov 2012
Posts: 161
LocNar
Member
|
Member
Joined: Nov 2012
Posts: 161
|
Newest project: functional B-5 grip (P-51) replica Work in progress gallery here: http://imgur.com/a/iBeQ7 Now to tackle the intricacy of 3d printed knurling! I have a real one of those if you need/want any reference pics or specific dimensions (machinist with calipers here). I can't see from that angle, do you have the top button on it? It was the stock grip in my sailplane that was destroyed in a windstorm. Back in the day however, I would make machine gun sounds while I pulled the trigger and pretend to shoot down other ships 'stealing' my thermals :p
|
|
#4220248 - 01/22/16 04:23 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Oct 2015
Posts: 4
Lobinjaevel
Junior Member
|
Junior Member
Joined: Oct 2015
Posts: 4
|
I've been experimenting with my printer now for a couple of weeks now, work takes to much time though . I think I got the basic setup going pretty good from start, will try to improve my 0.1mm prints now with PLA. Any good tips on speed, retraction, heat settings and so on? I will post some progress pics when I've printed my first panel. Cheers! Robin
|
|
#4220420 - 01/22/16 10:46 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
I finally went out and got a nice cloth wheel to buff the flap lever printed in stainless pla... Pretty happy with the results. A couple more pics here: http://imgur.com/a/rhAzH
|
|
#4222042 - 01/27/16 04:56 AM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
I got the idea from watching this video too many times: https://youtu.be/qUXoNUzAyvk?t=15m55sDefinitely watch the whole thing if you've not seen it. Those tools would make things a bit easier for sure.
|
|
#4226965 - 02/09/16 12:01 AM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
Update on my mustang pedals: The enclosure I built for my fakerbot has vastly improved my ABS print quality (as in, it doesn't fail now) allowing me to print the parts with 5 shells. This means the pedal itself is solid plastic except for a bit around the tube. It is heavy and very strong. The fork is printed with the same settings with the parts fastened together with threaded rod. I fused the parts with ABS "glue" as well. Here are some pics of a test fitting. Now it's sanding time! Lots of pics here: http://imgur.com/a/czCsb I got some nice coated steel cable from a surplus store, and will be using it for control lines just like the real thing, only they'll run into a loop under the "floorboard" plywood base. I got some nice 28mm needle roller bearings for the top of the fork, and I'm using skate bearings in the pedals. The whole contraption will use 3 or 4 hall sensors and a teensyarduino to get singals into DCS. It was really exciting to finally put it together today and feel the swing motion of a real mustang rudder pedal. Oh and yes, that grease fitting is functional
Last edited by spogooter; 02/09/16 12:02 AM.
|
|
#4229635 - 02/16/16 05:26 AM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
|
|
#4257579 - 05/07/16 09:31 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
|
|
#4260001 - 05/14/16 05:46 AM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
Aircorps is fantastic for for Mustang alone, but there are many more planes in the fighters collection, and more being added slowly but surely. Not just blueprints, but parts guides and manuals of all sorts as well. I love browsing it! As far as print quality, most of the stuff you see here is abs that has been sanded, vapor bathed, or both. They don't look so smooth right off the machine. I am looking to eventually sell the grips when I've streamlined the production, but that doesn't mean I won't release STLs as well. I've got the rudders and grip about done, then it will be time to start on the throttle. A few grips I'm working on are strictly for free STLs, but those are a ways off. Thanks for the kind words
|
|
#4276436 - 07/06/16 12:35 PM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Aug 2015
Posts: 79
spogooter
Junior Member
|
Junior Member
Joined: Aug 2015
Posts: 79
|
|
|
#4303398 - 10/15/16 09:00 AM
Re: Spogooter's Sim Stuff
[Re: spogooter]
|
Joined: Mar 2016
Posts: 4
Barrett_g
Junior Member
|
Junior Member
Joined: Mar 2016
Posts: 4
|
|
|
|
|