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#3133178 - 11/08/10 07:28 PM MMaister's KG13A project!  
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VO101MMaister Offline
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Hi Cockpit builders,

I would like to introduce my new controller project. This is going to be an accurate replica of the KG13A Steuerknüppel. There are several replicas on the market today. What makes mine a bit special, that it is -just like to original- made of aluminium. I would like to pin down, that this won't be offered for purchase. This is a pure hobby and fun for me.

I had been close to buy a copy from the Tarmac guys, when a friend of mine who works for a famous vintage aircraft restaurator workshop in Hungary offered me a rough casting of the famous KG13. I couldn't resist to buy it and I immediately started to make a plan with that.

And right here we are now. I have the casting and a lot of ideas how to comply it.
What i can see right now that i will need a lot of time and energy of handcrafting, engineering, some money and a lot of help from people who have information about the steuerknüppel, or have some good ideas about how to come over the coming technical problems. I know that on this forum there are plenty of both, and i would apreciate their help a lot.

To have the close to accurate dimensions of the original column i bought a resin 1:1 replica of it. That is what i will use to copy the grip the trigger and the buttons. I will also use my engineering experience and 3D CAD system to solve some challange around the trigger mechanism.

But the first step is to refine and polish the rough surface of the casting to achive a smooth metal base to work further with. Ok enough from the introduction, here are some pictures!:)The pictures were taken adfter 2,5hours of rough refining work:


KG13A-5 by csaba.moharos, on Flickr


KG13A-4 by csaba.moharos, on Flickr


KG13A-3 by csaba.moharos, on Flickr


KG13A-2 by csaba.moharos, on Flickr


KG13A-1 by csaba.moharos, on Flickr

Inline advert (2nd and 3rd post)

#3133392 - 11/09/10 01:59 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Appalachian foothills in Virgi...
Good luck on this project and it'll be great if you could post some updates from time to time. Where did you find the resin 1:1 model of the KG13? Was it an Italian modeler named Maurizio?
Regards,
Derek

#3133532 - 11/09/10 11:53 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Great idea Maister

I wish, your project will be a success.

kind regards

Boandl


The first time I saw Chuck Yeager, I shot him down.
Petrosillius Zwacklmann ( Held ).

http://www.simulationscockpit.de
#3133540 - 11/09/10 12:16 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi,

thank you for the kind words. I will keep sending posts time by time to keep this thread updated.
Yes, the resin model is bought from Maurizio from Italy.

regards
MM

#3133736 - 11/09/10 05:30 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Wow! Have fun with your project!


JFA
#3148206 - 12/02/10 09:40 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi,

Very very slow processing. We started to working on it with the CNC milling machine. Hopefuly it will be finished soon.
Now comes the upper part which is quite challanging.


KG13-machining1 by csaba.moharos, on Flickr


KG13-machining2 by csaba.moharos, on Flickr

#3153138 - 12/08/10 06:12 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Update 3.

Preliminary machining is done. Further tuning will come when i will have all the parts to mount onto the stick.

I ordered some replica KG13 parts from germany. The trigger, junction box, button clip, and some other things are on the way from there. That is the most expensive part of the project:P

The most challanging part will be to simulate the bakelit grip with diamond pattern. I consulted with some modellers and they suggested to use 2 component epoxy clay. I will use milliput and Pro-Create mixture. The pattern will be copied from a bicycle grip which has a very similar pattern.
I worry a bit about this so if anyone has a better idea, just let me know:)

The knobs and their sockets will be machined from ABS plastic. Will be fitted with Knitter momentary switches.

And some pictures:


DSC_0009_DxO by csaba.moharos, on Flickr


DSC_0008_DxO by csaba.moharos, on Flickr


DSC_0003_DxO by csaba.moharos, on Flickr


DSC_0001_DxO by csaba.moharos, on Flickr

Last edited by VO101MMaister; 12/08/10 06:13 PM.
#3154012 - 12/09/10 08:49 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Amazing! Great stuff MMaister!


The knack of flying is learning how to throw yourself at the ground and miss. - Douglas Adams
#3154641 - 12/10/10 09:14 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Thanks Tbag:)

The postman brought some nice stuff today:D


DSC_0011_DxO by csaba.moharos, on Flickr

#3155120 - 12/11/10 07:29 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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AV8R Offline
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Very nice work and project!
Where did those parts come from, the Tarmac guys?

If you need pictures of a real KG13 stick, I found these:













I have two real KG13s in my collection, if you need measurements or other pics
let me know.

Good luck


AV8R
#3155145 - 12/11/10 08:35 PM Re: MMaister's KG13A project! [Re: AV8R]  
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Hi AV8R,

no, the parts came from Horst Reinecker from Germany. He is a maker of replica luftwaffe aircraft parts.It is his former webshop:
http://www.aeroart.de/en/index.php

Thank you for the pictures. But I think that I have already downloaded all the KG13 pics from the internet:)

There is one part of the stick what is still quite mysterious for me. To keep the trigger in firing position there is a plunger here:



Unfortunately I don't have information on the specs of this part. What is its shape, what are the dimensions of it?
If you could take some macro pictures and make some measurments for me about this part that would be fantastic.

cheers
MMaister

Last edited by VO101MMaister; 12/11/10 08:35 PM.
#3155456 - 12/12/10 03:27 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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MMaister

This pointed part is one "pressure ball" (dont know correctly name), like:


Thanks to Inigohe from Escuadron69 for this picture.

When you flip trigger down, this ball lock in this recess point in "ready to fire" position.



When you need need put trigger in safety position, just push the trigger forward with your finger, the ball leave the recess point and the coil spring do the rest.


Uploaded with ImageShack.us

wink

Sokol1




Last edited by Sokol1; 12/12/10 03:37 PM.
#3155658 - 12/12/10 09:59 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi Sokol,

thanks for sharing the info. I am afraid it is only partly true.
I inspected a bit my parts and consulted with Herr Reinecker, and I think I have the solution.

It is true that a sping plunger hold the trigger in a firing position.

First of all the recessed point you indicate is on the top when the trigger is locked in "armed" position (so it is useless), but there is no "recess" point needed on the trigger at all.
It would be sily solution, becouse it would also lock the movement of the trigger toward the firing button.
The engineers at Argus were very smart guys. They did it like this:

There is a ball pressed by a spring toward the trigger as you showed as well. But the ball is blocked from falling out only by the trigger itself.
They made a path for this ball around the shaft of the trigger.


triggermech1 by csaba.moharos, on Flickr

You can see, that the ball runs freely around the trigger shaft but there is one slope with an edge to block it. When you "arm" the trigger you force the ball over this slope. The edge will hold it until you force it over back again. But you can move the trigger freely towards the fire button.

Clever, elegant and simple. German engineering:D

Last edited by VO101MMaister; 12/12/10 10:00 PM.
#3155723 - 12/13/10 12:04 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Nice.

My thought was based on observation of pictures from Web, since I never saw a real KG-13, and lost the opportunity to observe closely his Russian version on Mig-15 in local museum storage.

These pictures show this slope very well:


http://img63.imageshack.us/img63/3818/kg13cneu1.jpg
http://img87.imageshack.us/img87/6821/kg146.jpg
http://img12.imageshack.us/img12/4302/kgf13d12.jpg


Thank you.

BTW - I dont find prices in Aeroart page, is need email asking?

Sokol1


Last edited by Sokol1; 12/13/10 12:55 AM.
#3155875 - 12/13/10 07:09 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Wow, I haven`t seen these pictures. I like the one with the special double button pushing trigger:)

You should mail for prices. I can tell you they are not cheap:P

#3155980 - 12/13/10 02:43 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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#3174223 - 01/07/11 09:36 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi Pit builders,

Happy New Year to All!

After a longer brake I worked a lot today on the steuerknüppel. Now it realy starts to look and feel like a KG13:)
Today I installed the trigger mechanism. It was the most scary part of the whole project, and i am very happy with the result. There was a lot of measuring, trying before every single hole drilling, but it was well spent time.
The mech. works as it should. The torsion spring holds the trigger in safe position, and the ball with the push spring keeps it in firing position. With a little push it jumps back to safe.

On the pictures the trigger shaft is not fully inserted and the spring is not trimmed. I will do it only at the final assembly.

I also mounted the junction box and the cable holder.

And the pics:


DSC_0898 by csaba.moharos, on Flickr


DSC_0899 by csaba.moharos, on Flickr


DSC_0900 by csaba.moharos, on Flickr


DSC_0901 by csaba.moharos, on Flickr


DSC_0906 by csaba.moharos, on Flickr


DSC_0905 by csaba.moharos, on Flickr


DSC_0907 by csaba.moharos, on Flickr

#3174351 - 01/08/11 12:39 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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This is really comming together. Thanks for the update!

Cheers!


Do you hear that, Fezzik? That is the sound of ultimate suffering. My heart made that sound when the six-fingered man killed my father.
#3174512 - 01/08/11 10:37 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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It's looking really, really nice. Great attention to detail. notworthy

What are your plans for the stick base?


FS~Valisk 'Val'
www.skiesoffire.org

"I've never seen the Icarus story as a lesson about the limitations of humans. I see it as a lesson about the limitations of wax as an adhesive." - Randall Munroe
#3174556 - 01/08/11 02:06 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Wow! What a great piece of engineering.

How did you manage to crosshatch the trigger padle ? Was it cast like that or, did you do it manually ?

Well done anyway.

Andy


Andy's simpit: http://www.simpit.me.uk
#3174683 - 01/08/11 06:16 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi Chaps,

thanks for your kind words!

Valisk_61

I am not sure yet. I planned to make it compatible with the Tarmac base, but since they still don't have ffb option and I don't like the no resistance idea, I will probably build one on my own.

AndyB,

The trigger all together was too tricky for me to build, I saved some hours and a few headaches and bought it ready from www.aeroart.de

The next project is also in sight. I have to build matching pedals from these yep


Last edited by VO101MMaister; 01/08/11 06:17 PM.
#3175379 - 01/09/11 04:40 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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VO101MMaister

Been a while since I was at this thread, youve come a long long way.
You have awesome skills.

It turns out that I bought a KG13 stick from Horst years ago. He claimed it was a real one,
but Ive heard that hes into making quality repros since. Im not saying he lied, and Im not
convinced what he sold me was real either. Regardless its nice and I also have a bonifide
real one. I also have a single Me109 rudder pedal that was recovered from a BOB crash site.
I will get some pictures posted soon of both the sticks and pedal soon for reference purposes.

Do you plan on using Bodinars USB controller board to make your stick/rudder functional?
Also, do you plan on making a FW190 or Me109 throttle? If so, I think Id be very interested.


AV8R
#3175450 - 01/09/11 06:15 PM Re: MMaister's KG13A project! [Re: AV8R]  
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Hi AV8R,

I would love to see pictures about your collection!
I saw some pictures of Horst's replicas, they are realy good. I had a good impression on him, and I know he has a very good reputation among vintage aircraft restaurators. I don't belive that he would risk it by selling fake parts as original. My two cent is that one must be very careful with these items. They cost a fortune now and I think there are lot of fakes on the market. Especialy modified Mig grips. So buying these things on the internet are out of question for me.

I will definitely use Leo Bodnar's fantastic controllers. But at the moment I don't plan to build an additional throttle. In one hand I think it would be too much disadvantage in an online dogfight to lose the benefits of proper HOTAS throttle (I lose a lot of HOTAS function anyway with the KG13 grip compared to my old TM Cougar), on the other hand the tarmac guys already made a very nice one, I would buy one from them.

Last edited by VO101MMaister; 01/09/11 06:16 PM.
#3175599 - 01/09/11 09:58 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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VO101MMaister,

Great work, thanks for share!

Quote:
(I lose a lot of HOTAS function anyway with the KG13 grip compared to my old TM Cougar)


To overcome the few functions in KG-13 Tarmac Aces, accord C6-Trolbug, now offer - as option - a HAT in B-Knof place (stylized as button, I think), whit press function (like Warthog middle HAT), so you have more 4/8 functions in KG-13.

http://delcure.simon.perso.sfr.fr/Tarmac/KG13/KG13_hat/KG13_hat01.jpg
http://delcure.simon.perso.sfr.fr/Tarmac/KG13/KG13_hat/KG13_hat02.jpg

Sokol1

Last edited by Sokol1; 01/11/11 10:33 PM. Reason: Links
#3175678 - 01/09/11 11:50 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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VO101,

You said:

Originally Posted By: VO101MMaister
Hi Chaps,
The trigger all together was too tricky for me to build, I saved some hours and a few headaches and bought it ready from www.aeroart.de


When I go to Horst's site, it says:
Since 31.12.04 AeroArt & Paerts does not longer exsist. The web pages will remain in the net for informational reasons. We thank all our costemers.

How did you buy a part if the business no longer exists, and what happened to Horst?


AV8R
#3175890 - 01/10/11 07:40 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Sokol,

That is a great addtition to their product! Thx for sharing the info.

AV8R,

Horst closed both his shop and webshop ( I don`t know the reason behind) but he still has plenty parts on stock. So if you need something you can send an inquiry to him.

#3176459 - 01/11/11 12:18 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Originally Posted By: VO101MMaister
Hi AV8R,

I would love to see pictures about your collection!



Normally I dont show my collectables, but on occasion I show a few of them.





Can you tell which stick came from Horst?


AV8R
#3176660 - 01/11/11 06:26 AM Re: MMaister's KG13A project! [Re: AV8R]  
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Hi AV8R,

thank you for sharing these treasures!

The first one must be a very rare bird. I guess the second "C" version must be the one from Horst. Anyway, both look fantastic!

Your Ruderpedale is pure, 100% history. I visited some WW2 crashsite excavations in Hungary. These crashed aircraft parts are just thrilling.


I will soon come back with new pictures. Finaly i managed to apply the diamond pattern plastic around the grip.:)

#3176889 - 01/11/11 04:26 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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MMaister

Thank you for your kind words. Again your fab skills are... fabulous.
What do you do for a living, work in a fab shop?

As for the rudder pedal, it came from England and on the back side of the
wooden mounting is some more german written in pen: (its hand written script, so forgive if I miss spell)

In alte freuudidall aus fliegere
Hals und Beiulerich
Horrido
Noria aui 19.11.2002
Jrauk Hauke


Have any idea what this is saying, or who this is?

Id be interested in your electrical schematic that you make up for the KG13.
As an electrical engineer myself, these things interest me.

For the stick with the elecrical box, on the inside is a connection diagram.
It doesnt however, give the internal wiring diagram, just the post connections
that a blackshirt would care about when hooking up a wire harness, me thinks.


AV8R
#3177208 - 01/11/11 10:40 PM Re: MMaister's KG13A project! [Re: AV8R]  
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Hi AV8R,

I am a design engineer by living. But also I like to build scale models. I guess it is a good combination for this project:)

My german is less than acceptable, so i can't figure out everything.

In alte freuudidall aus fliegere - Don't have a clue. Something about pilots and their gladness
Hals und Beiulerich - That is easy: Hals und Beinbruch. Brake your neck and legs....kind of tradtional pilot's good luck wishes
Horrido - smile
Noria aui 19.11.2002
Jrauk Hauke

The electrical part is just coming. I haven't given much thought of it yet. I will use ABS plastic to make the buttons and their casing. The switches and the circuit will nothing have to do with the original. I will use switches from Leo Bodnar.

Today i finished the dimanond patterned plastic grip. Im the previous months I spent a lot of time with experimenting with materials and differnet technics. I am extremely thankful to some sculpture modeller guys from other forums who helped me a lot. Here is te result:


DSC_0911 by csaba.moharos, on Flickr


DSC_0914 by csaba.moharos, on Flickr


DSC_0916 by csaba.moharos, on Flickr


DSC_0918 by csaba.moharos, on Flickr


#3177816 - 01/12/11 06:34 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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B2 clip added.


DSC_0923 by csaba.moharos, on Flickr


DSC_0924 by csaba.moharos, on Flickr

#3177956 - 01/12/11 08:51 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Industrial beauty.

#3178212 - 01/13/11 02:15 AM Re: MMaister's KG13A project! [Re: JAMF]  
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MM,

I say this with the experience of having two KG13s as you know...

Hier Horst has _nothing_ on you. Simply remarkable workmanship my good man.
I seriously think you should write an article for SimHQ and show the process pics.
Call it... the rebirth of an Eagle... or some such.

Your mad skills remind of another guy I once new from Norway who made his own F16 cockpit.
I have his Cougar FCC and an ICP he had extra. Simply outstanding skills.

S!


AV8R
#3178336 - 01/13/11 07:58 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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I agree with AV8R. I'd love to know how you achieved that finish on the grip.

What a beautiful work of art.


FS~Valisk 'Val'
www.skiesoffire.org

"I've never seen the Icarus story as a lesson about the limitations of humans. I see it as a lesson about the limitations of wax as an adhesive." - Randall Munroe
#3178354 - 01/13/11 09:26 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Beautiful work, and well photographed too!

#3178386 - 01/13/11 12:17 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Thanks for the kind words chaps,

I don`t know how interesting is this for a simulation based website, but I will happily write a short article for SimHQ if they are interested.

Valistk_61
The "Fischhaut" finish was made of epoxy putty (mixture of Milliput and Pro Create).

#3178500 - 01/13/11 03:25 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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What a fantastic work VO101MMaister! Congratulations!

Last edited by TinoCosta; 01/13/11 03:26 PM.

Vista, Suerte y al Toro!
#3179342 - 01/14/11 02:06 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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I think i need some help with the electrical parts. I plan to use Leo Bodnar BU0836X controller.
Unfortunately the Knitter switch he is selling is too big for me. I need something smaller, good quality momentary switch.
Could you help me with this? I don`t know too much about electrical components. I don`t no what is compatible with his boar either.

Could you explain it to me, or suggest some types?

thank you

MM

#3179370 - 01/14/11 02:26 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi MM,

I know a bit about electronics and I'll try and help. What is the Knitter switch ? what does it look like ?

I've got one of Leo's boards in my sim as well. If you intend to only use a max of 12 switches it's dead simple. Take an ground wire from th board to one side of ALL the switches and a wire from the other side of EACH switch to a seperate Row input on the board. I don't think this board is capable of dealing with toggle type switches so they wil have to be momentary action type. Basically, any momentary action push button switch will be compatible with his board.

Hope this helps,

Andy


Andy's simpit: http://www.simpit.me.uk
#3179573 - 01/14/11 06:08 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Better, I send you a email.


Last edited by Boandlgramer; 01/14/11 07:35 PM.

The first time I saw Chuck Yeager, I shot him down.
Petrosillius Zwacklmann ( Held ).

http://www.simulationscockpit.de
#3179628 - 01/14/11 07:11 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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MM,

I think you have some good options to explore before looking to reinvent the wheel with a new switch...

1. Contact Horst for the switches he used to make his KG13s
2. Contact the guys selling the KG13 sim control stick
Tarmac Aces site, then go to KG13 stick
3. See what this other guy used that just posted his stick
4. Pull apart an old TM F16 stick and use its guts

If these dont pan out, ill try to help you find a micro momentary switch, like:
6mm x 6mm momentary switch
or
tactile switches

Then you can hide the Leo PCB inside the KG13 electrical box.


AV8R
#3179726 - 01/14/11 08:44 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Thanks Chaps for the help, now at least I have an idea what should I have smile
I planned to buy some simple switches, and to ask the guys at my workplace to machine some sockets and caps from black plastic. But of course If they are already available, i am not dumb to work in vane.

Hans,

I sent a mail to you regarding the buttons. It is a pitty that you deleted the pictures of your steurknüppel. It looks amazing!!

#3179756 - 01/14/11 09:24 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Originally Posted By: VO101MMaister

It is a pitty that you deleted the pictures of your steurknüppel. It looks amazing!!


Not really. This thread is about your work. Smile2
Email received.


The first time I saw Chuck Yeager, I shot him down.
Petrosillius Zwacklmann ( Held ).

http://www.simulationscockpit.de
#3179778 - 01/14/11 10:06 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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MMaister,

For micro switch use the same used by CH Products (know for last longer), the OMRON tactile micro switch:

http://www.newark.com/omron-electronic-components/b3f-5050/tactile-switch/dp/88F4982?Ntt=88F4982

With these planed machined caps, fit perfectly.

Sokol1

#3179787 - 01/14/11 10:16 PM Re: MMaister's KG13A project! [Re: Sokol1]  
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Hi Sokol,

thanks for the tip!

Honestly I would like something similar to the original. Those had a few mmm of travel, but these micro switches have basicly none.:(

#3193254 - 01/30/11 04:16 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi guys, I really liked the work VO101MMaister. I also want to make yourself KG13A. I live in Russia. And manufacture control device for the simulator Il2 Shturmovik
Therefore, the desired size from the first page. AV8R, I beg you to give the dimensions A, B, C, D, F, H, G, I, J, L, M, O, N, R, S, P.
I do not speak English. Translate the text in the translator http://translate.google.ru/

#3193258 - 01/30/11 04:25 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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KG13A plan to put here for such a mechanism http://avia-sim.ru/forum/viewtopic.php?t=577

#3193989 - 01/31/11 10:52 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi Baur,

you show some great skills on that russian forum. Wish I could speak russian.
Could you briefly explain the advantages of your mechanism? It is very interesting.

#3195154 - 02/01/11 10:11 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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I will be very hard to do this without the knowledge of the English language. Unfortunately, I have not found such a number of different control devices, what we do in Russia. On your forums, just like a nice appearance. In Russia, the first simulation of flight control.
But I'll try to explain:
I understand that the question applies here to this option mechanics - http://avia-sim.ru/forum/viewtopic.php?t=577&postdays=0&postorder=asc&start=75

#3195156 - 02/01/11 10:16 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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If this interests you, then give the photos. The basic idea is that the mechanism itself becomes the center. It can be done without a sense of center. And with a sense of passage of the center, changing the plates zagruzhateley. Therefore, feeling dependent on the geometry of their edges.

Even replacing the springs, you can pick up the force on the control stick:)

#3195200 - 02/01/11 11:48 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi Baur,

I think I understand.

Because the two levers put equal pressure on the bearing attached to the stick you can release it in any position and it will stay there.

Am I correct ?

Very clever design and superb engineering.

Well done,

Andy


Andy's simpit: http://www.simpit.me.uk
#3195264 - 02/01/11 01:44 PM Re: MMaister's KG13A project! [Re: AndyB]  
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Originally Posted By: AndyB

I think I understand.

Because the two levers put equal pressure on the bearing attached to the stick you can release it in any position and it will stay there.

Am I correct ?
Yeah, right! But it's not all! Having the same mechanic, you can do pass through the center stick control sensitive or not. For this we need to replace the two levers and change sensations of motion control stick smile Availability Center - constant discussions with our pilots' flight simulators.

Andy, here is a pedal - http://avia-sim.ru/forum/viewtopic.php?t=584 http://avia-sim.ru/forum/viewtopic.php?t=575 They are simple, but I think it will be interesting to see. They are similar to the fighter Bf-109 and FW-190. And from the Mi-8 helicopter.

#3200905 - 02/07/11 02:04 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Getting Started. Still need the size that I requested from the beginning.



#3202785 - 02/09/11 07:48 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Quote:
Still need the size that I requested from the beginning.

This do?? smile
http://www.gavca.com/phpBB3/viewtopic.php?f=10&t=18007
Amazing model!! Well done..

Last edited by 453Raafspitty; 02/09/11 07:49 AM.
#3228514 - 03/08/11 10:39 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Update!

Slow progress. Finally I could mount the buttons. I got a free set from Boandlgramer (thank you m8!!) and I also bought a set from the Tarmac guys. Well, the final button setup is a kind of mixture of these. I am very happy with the result. They look and feel great! I need to drill some holes and cut some threads for the button fixing screws. I will do it soon. I can`t wait the paint this beast:)

Some pictures:


DSC_0043_DxO by csaba.moharos, on Flickr


DSC_0017_DxO by csaba.moharos, on Flickr


DSC_0015_DxO by csaba.moharos, on Flickr


DSC_0020_DxO by csaba.moharos, on Flickr


DSC_0036_DxO by csaba.moharos, on Flickr

#3236644 - 03/17/11 03:35 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hi everyone,

after almost a half year, some hundred hours of planning, experimenting, handcrafting and spending a few hundreds bucks my project has come to an end:)


DSC_1036 by csaba.moharos, on Flickr

As a last step of machining I had milled the holes of the button holding screws.
Then I started to paint the stick. That was realy fun. After studying lot of reference pictures I used semigloss black for the stick and gloss black for the junction box.
I decided to make some weathering on it, so now it shows some patina. I sanded some paint down here and there, and made the screws corroded a bit with vinegar:).
I mounted the sign plate and finally soldered wires to the buttons. Finally I could install the trigger properly and trim the trigger spring.
Now everything is installed and fixed, all the functions work properly, ready for some future action:) All along the project I have tried to stick to the real Steuerknüppel as much as possible, and I am very happy with the result.

Thank you all for following and commenting this thread. Thank you for your help and ideas.
I am especially thankful for my friend VO101_Menyus, who made the casting for me,
to Balazs Schuller who helped me to find a solution for the "Fischhaut",
to Horst Rienecker, who supplied fantastic original parts and valuable information about the real thing,
to Hans "Boandlgramer" Schmid who generously offered and sent me super buttons
and the Tarmac Aces, who also supplied me a set of buttons and their piece of art works were really motivating as well.

The next task is to build a proper base for this grip. I already have some ideas and I have begun to make design sketches. I will open another thread for it soon.

Cheers
MM

And here are some more pictures of course:)

DSC_0098_DxO by csaba.moharos, on Flickr


DSC_0095_DxO by csaba.moharos, on Flickr


DSC_0091_DxO by csaba.moharos, on Flickr


DSC_0087_DxO by csaba.moharos, on Flickr


DSC_0086_DxO by csaba.moharos, on Flickr


DSC_0085_DxO by csaba.moharos, on Flickr


DSC_0084_DxO by csaba.moharos, on Flickr


DSC_0079_DxO by csaba.moharos, on Flickr


DSC_0077_DxO by csaba.moharos, on Flickr


DSC_0076_DxO by csaba.moharos, on Flickr


DSC_0065_DxO by csaba.moharos, on Flickr

#3236977 - 03/17/11 08:32 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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That's something to be proud of. Brilliant work!!

#3238767 - 03/19/11 02:58 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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No fair showing a real piece, claiming it to be a replica.


WinkNGrin



Quality job! You might expect calls from all around the world now. smile

#3238849 - 03/19/11 04:46 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Thanks chaps wink

Yeah I think I will just quit my job and start a small KG13 producing workshop, right on Monday:D

#3238874 - 03/19/11 05:10 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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What JAMF said.
Fantastic work, csaba.

But if you really want another job, then you are MY man smile.


The first time I saw Chuck Yeager, I shot him down.
Petrosillius Zwacklmann ( Held ).

http://www.simulationscockpit.de
#3239888 - 03/20/11 05:47 PM Re: MMaister's KG13A project! [Re: Boandlgramer]  
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Lol, thank you Hans:D

Well to work on those fantastic cockpits could be a real dream job:)

#3493588 - 01/12/12 11:07 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Where do I buy one MM?

and did you ever mount it for a PC?


AV8R
#3493904 - 01/13/12 10:46 AM Re: MMaister's KG13A project! [Re: AV8R]  
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This grip was made in my freetime for my own pleasure. I do not make any for sale. It is just too muach work, and would cost way too much.

It is ready to be connected and used on a PC joystick. All the buttons and wirings are there. I am working on a gimbal righ now, and I plan to put the grip on the top of it during this spring.

#3516426 - 02/11/12 02:56 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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I will wait! It's very interesting to watch. Maybe pictures of my work will help - http://avia-sim.ru/forum/viewtopic.php?t=577&postdays=0&postorder=asc&start=240

#3516450 - 02/11/12 03:52 PM Re: MMaister's KG13A project! [Re: Baur]  
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Hi Baur,

I am a big fan of your work and I keep an eye on it beercheers
Wish we could communicate without google translate.

#3516498 - 02/11/12 05:22 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Originally Posted By: VO101MMaister
Wish we could communicate without google translate.
Yes, very sorry! For me, it is impossible to smile

I continue to work on KG13 -



This is a 3D printing. They need to make parts from plastic. If this works out well - do the rest.

#3516525 - 02/11/12 06:22 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Appalachian foothills in Virgi...
Fascinating work and progress on these grips. The prospect of 3d printing for parts opens a whole world of possibilities for pit-builders.
Regards, Derek

#3516548 - 02/11/12 07:12 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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That's right. Just a lot of money you need. biggrin

#3517058 - 02/12/12 05:57 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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3D printing is a lot cheaper than having castings made and then machining them to tolerance. smile

g.


Proud owner of 80-0007
http://www.f15sim.com - The only one of its kind.
http://geneb.simpits.org - the Me-109F/X Project
#3517511 - 02/13/12 08:42 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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One form of silicone allows for 20 items. You can make 20 pieces KG13B !

#3518533 - 02/14/12 06:06 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Where I work I have seen metallic components made from an additive layer manufacturing machine if that makes hopefully that makes its way to the public biggrin

The only problem with additive manufacturing is the surface finish that is produced, I think they currently have to improve it after manufacturing by using another laser!

#3518692 - 02/14/12 10:16 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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That's selective laser sintering, and they can even make titanium pieces with that technique. Recently an old woman had a 3D printed titanium jawbone implanted to replace her own damaged one. Terminator springs to mind smile

#3518712 - 02/14/12 10:47 PM Re: MMaister's KG13A project! [Re: Brandano]  
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Yeah I saw that the other day it was awesome.

#3531157 - 03/03/12 07:18 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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The next time I'll use the more expensive and high-quality material for printing 3D.

Wait for the news;)

#3674962 - 11/04/12 10:19 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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FANTAAAASTIC JOB !!!!

Congratulations VO101MMaister

#3674990 - 11/04/12 12:38 PM Re: MMaister's KG13A project! [Re: GADGET]  
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Hey Gadget,

Muchas gracias! errr Grácies! smile

#3730876 - 02/05/13 09:08 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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The guys working on the handle is at a frantic pace smile But I need help! Necessary parameters springs, which I have on screen. Excluding those interested in how the spring - by twisting or untwisting if omitted from the top to the trigger? Who has a pen please help.

OH and I plan in the next week to show the screens ready to print at 100% 3D Model!: And of course tell the details.




#3744473 - 03/03/13 07:46 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Hello VO101MMaister. Can I continue in Your theme to publish news on my version of KG13? Or rather I should create a new one?

#3744633 - 03/03/13 08:28 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Baur,

Why not start a new tread with your "Project one" joystick mechanics. wink

Sokol1

#3744822 - 03/04/13 06:18 AM Re: MMaister's KG13A project! [Re: Sokol1]  
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Originally Posted By: Sokol1
Baur,

Why not start a new tread with your "Project one" joystick mechanics. wink

Sokol1


Plus 2..
charge

#3744840 - 03/04/13 09:37 AM Re: MMaister's KG13A project! [Re: Sokol1]  
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Hi Sokol1!
I'm tormented conscience. I have not given You the drawings of the pedals frown Sorry again!
Originally Posted By: Sokol1
Why not start a new tread with your "Project one" joystick mechanics. wink

I have a lot of devices! With what to begin? What will be interesting to know on this forum? I need help. I'm bad I can tell with the help of Google translator. I ask You to be my representative! I will write. You will explain to the guys difficult places. Agreed?

What is the name of a new topic to make?

#3771096 - 04/21/13 02:40 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Jan 2011
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Baur Offline
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Baur  Offline
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Joined: Jan 2011
Posts: 149
Russia, Sochi
As I finish, I will make a new theme smile

#3771170 - 04/21/13 06:09 PM Re: MMaister's KG13A project! [Re: Baur]  
Joined: Oct 2010
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VO101MMaister Offline
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VO101MMaister  Offline
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Haugesund, Norway
Bloody brilliant work mate! I am looking forward the final product!!! jawdrop

#3771326 - 04/22/13 06:38 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Baur Offline
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Baur  Offline
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Russia, Sochi
I hope this year to finish. Always show!!! Who likes, 2-4 pieces will be able to sell. But it is a separate theme smile

#3771327 - 04/22/13 06:47 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Baur Offline
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Baur  Offline
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Russia, Sochi
For two years I made a completely new 3D model.

#3772746 - 04/24/13 09:35 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Steven190 Offline
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Steven190  Offline
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Omaha
I would be interested in one

Let us know

Great job Baur


AMD Phonom 2 X4 965, Asus M4N96 EVO mobo, Windows 7 64 bit OS
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#3773166 - 04/25/13 04:56 PM Re: MMaister's KG13A project! [Re: Steven190]  
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Baur Offline
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Baur  Offline
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Russia, Sochi
Originally Posted By: Steven190
I would be interested in one...
Well, I need to know, where according to the rules make the subject of the sale?

Look at the result of the prototyping - http://avia-sim.ru/forum/viewtopic.php?p=21674#21674


Now the details you need to grind,
make silicon form and shape of plastic.

#3773685 - 04/26/13 05:37 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Jan 2004
Posts: 1,221
f15sim Offline
More projects than sense!
f15sim  Offline
More projects than sense!
Member

Joined: Jan 2004
Posts: 1,221
Graham, WA
You gotta love SLS printers.

With a few tweaks to the model, that could be easily printed on a cheap 3D filament printer.

g.


Proud owner of 80-0007
http://www.f15sim.com - The only one of its kind.
http://geneb.simpits.org - the Me-109F/X Project
#3773726 - 04/26/13 06:35 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Posts: 149
Baur Offline
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Baur  Offline
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Joined: Jan 2011
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Russia, Sochi
All the tricks are useless, if we want to get quality...


Probably I do not understand? smile

Last edited by Baur; 04/26/13 06:37 PM.
#3773833 - 04/26/13 09:35 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Jan 2004
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f15sim Offline
More projects than sense!
f15sim  Offline
More projects than sense!
Member

Joined: Jan 2004
Posts: 1,221
Graham, WA
I've printed things with a 90 micron layer height on my Rostock MAX with no problems. By adding a tiny amount of support structure where needed, I could probably print all the grip parts without a problem. My print volume is 280mm round by 360mm tall.

g.


Proud owner of 80-0007
http://www.f15sim.com - The only one of its kind.
http://geneb.simpits.org - the Me-109F/X Project
#3774410 - 04/28/13 07:45 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Baur Offline
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Baur  Offline
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Russia, Sochi
Originally Posted By: Gene Buckle
I've printed things with a 90 micron layer height on my Rostock MAX with no problems. By adding a tiny amount of support structure where needed, I could probably print all the grip parts without a problem.


This is good. But I did at affordable me technologies. In General it is very expensive in Russia. For me it cost 500 Euro frown

The amount of detail I did to it was then conveniently their casting of plastic. Could also be made fully.

Last edited by Baur; 04/28/13 07:47 AM.
#3774824 - 04/29/13 11:17 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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VO101MMaister Offline
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VO101MMaister  Offline
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Haugesund, Norway
Baur,

I don`t mind if we continue to discuss it here, but I think your work deserves a dedicated topic. I know that this english site is a bit challenging, so I took the chance and opened a topic for you!

http://simhq.com/forum/ubbthreads.php/topics/3774820/Baur_s_KG13_Grip#Post3774820

I suggest to post your progress over there so everyone can be aware of it!

#3774838 - 04/29/13 12:02 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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Baur Offline
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Baur  Offline
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Russia, Sochi
VO101MMaister a huge thank you! I really difficult to control this forum. I don't speak English.

#3995061 - 08/13/14 09:19 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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JagerStick Offline
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JagerStick  Offline
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I see this is an old topic and none of the links are panning out for me. I am in the process of building my own KG-13 as well. I don't have an original, but I did manage to get access to one at a museum. Wondering how one goes about getting the electronics for it? I was going to just take the guts out of my old Logitech stick until I can figure it out myself (I am not an engineer).

Any tips?

#3995127 - 08/13/14 11:49 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Nov 2001
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Sokol1 Offline
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Sokol1  Offline
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Internet
The most easy way to add electronics, the USB controller card that translate buttons press, axis pot/sensors movements to computer is buy one dedicated card, like these (probable the most used by DIY "josyticks):

http://www.leobodnar.com/shop/index.php?...45cf0168228a59f

You can even assembly your own USB controller boards and write then with a firmware, like MMjoy.

Or buy a development board, like ATMEL and wire then with Hempstead firmware...

Hack a old joystick is doable, but their electronics are not the best possible, and is difficult trace PCB connections and wire new buttons...

Sokol1


#3997882 - 08/19/14 12:40 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Mar 2012
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LuseKofte Offline
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LuseKofte  Offline
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Here they got a cheap half produced stick and buttons for the KG 13

http://www.simparts.de/epages/15465782.s...Warbirds/ME_109

#4001579 - 08/27/14 02:32 PM Re: MMaister's KG13A project! [Re: Sokol1]  
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JagerStick Offline
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JagerStick  Offline
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Cool, thanks for the tip! That was exactly what I wanted.

#4371349 - 07/28/17 01:23 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Jul 2017
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FW190A8 Offline
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FW190A8  Offline
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Joined: Jul 2017
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Beaufort SC USA
Do you still make these stick grips I have replica Fw190A8 and would like to put it in my plane...


UBBCode
#4371398 - 07/28/17 10:21 AM Re: MMaister's KG13A project! [Re: VO101MMaister]  
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453Raafspitty Offline
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453Raafspitty  Offline
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Australia,Sandstone Point
Not 100% correct on very top but with some putty work will look ok.
https://www.shapeways.com/search?q=Kg12&type=

#4371415 - 07/28/17 01:03 PM Re: MMaister's KG13A project! [Re: VO101MMaister]  
Joined: Nov 2001
Posts: 3,955
Sokol1 Offline
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Internet
Other option of KG-12/13 grips - beside the Baur KG-13B show in this topic:

Cheb2006 KG-13B

https://forum.il2sturmovik.com/topic/23860-kg-13-kbtt-another-one-look-replica/page-2#entry493720

- Grip cast in plastic resin Beresin G26 (German components).
- B Knopf holder in metal
- Trigger cast in Nickel
- Buttons cap in plastic resin over base/mechanism of buttons 205K/204K - buttons like ones used in some Russian military grips, e.g. old Mig's.

Here in SimHQ are a topic - done by VO101MMaister about a aluminum cast version of KG-13B sell be some guy - but is not this used in their joystick.

Found it: http://SimHQ.com/forum/ubbthreads.php/topics/4255604/Luftwaffe_controls_for_simmers




Last edited by Sokol1; 07/28/17 03:24 PM.
#4371560 - 07/29/17 11:56 AM Re: MMaister's KG13A project! [Re: Sokol1]  
Joined: Dec 2000
Posts: 3,118
Brigstock Offline
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Brigstock  Offline
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Joined: Dec 2000
Posts: 3,118
London, England
Thank yoy Sokol
Originally Posted by Sokol1
Other option of KG-12/13 grips - beside the Baur KG-13B show in this topic:

Cheb2006 KG-13B

https://forum.il2sturmovik.com/topic/23860-kg-13-kbtt-another-one-look-replica/page-2#entry493720

- Grip cast in plastic resin Beresin G26 (German components).
- B Knopf holder in metal
- Trigger cast in Nickel
- Buttons cap in plastic resin over base/mechanism of buttons 205K/204K - buttons like ones used in some Russian military grips, e.g. old Mig's.

Here in SimHQ are a topic - done by VO101MMaister about a aluminum cast version of KG-13B sell be some guy - but is not this used in their joystick.

Found it: http://SimHQ.com/forum/ubbthreads.php/topics/4255604/Luftwaffe_controls_for_simmers




Thank you Sokol

I've ordered a KG13 from Pavel (Cheb2006)

thumbsup

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